Non Woven Fabric Making Machine With SIEMENS PLC Control System
Specifications
This production line is used to make PP S/SS/SMS spunbonded fabrics in rolls with various widths, thickness and designs.
MAIN TECHNICAL SPECIFICATIONS:
| MODEL |
YP-S1600 |
YP-S2400 |
YP-S3200 |
| WIDTH OF FABRIC |
1600MM |
2400MM |
3200MM |
| DAILY OUTPUT |
5 TONS |
7-8 TONS |
8-9TONS |
|
REMARKS: EMBOSSING ROLLERS WITH POINT PATTERN, CROSS PATTERN OR LINE PATTERN CAN BE MADE-TO-ORDER.
ADJUSTABLE RANGE OF WEIGHT/S.Q.M: 9-250G/S.Q.M
|
I. Technical data
1.1 Raw material: Polypropylene chips (Melt index: 20-40g/10min,
with variation not more than 1% for each batch; Melt point: 165℃; Ash content: ≤0.15-0.25%
1.2 Width of finished fabric: 1600mm
1.3 Single filament titer: 1.5-2.5 denier
1.4 Daily output: 5MT/Day based on 40gsm (guarantee the quality as both side agreement)
1.5 Web weight: 9-220 g/m2
1.6 GSM Variation: CV value less than 6 %
1.7 Extruder size: φ130×33:1
1.8 Process speed: 10~150m/min
1.9 Power requirement: Loading 250kva Actually 200kva.
1.10 Space requirement: 25*12*11mm
1.11 No. of spin beams: 1 set
Main Equipment for Spunbond Section
| No |
Item/BRAND
|
Quantity
|
| 1 |
1+2 Volumetric dosing hopper--ALLWELL
|
1set |
| 2 |
Suction, dosing and mixing device --ALLWELL
|
1set |
| 3 |
130mm Main extruder-SHANGHAI JWELL
|
1set |
| 4 |
Co- extruder-SHANGHAI JWELL
|
1set |
| 5 |
Candle Style filter--YU FENG
|
1set |
| 6 |
150cc Metering pump--XI AN
|
1set |
| 7 |
Spinning machine--ALLWELL
|
1set |
| 8 |
Filament quenching and drawing system--ALLWELL
|
1set |
| 10 |
Web former --ALLWELL
|
1set |
| 11 |
Embossed hot thermal boning calendar--QIAODE or GUANGYU
|
1set |
| 12 |
Winder--ALLWELL
|
1set |
| 13 |
Slitter--ALLWELL
|
1set |
| 14 |
Steel frame for main machine--ALLWELL
|
1set |
| 15 |
Electrical control system (“SIEMENS” PLC control system)
|
1set |
Auxiliary Equipment
|
SN
|
Item/BRAND
|
Quantity
|
| 1 |
Calcinator cleaner--YANCHENG
|
1set |
| 2 |
Ultrasonic cleaner--ZHANG JIA GANG
|
1set |
| 3 |
Assembly and disassembly device for spin pack
|
1set |
Utility Equipment
|
SN
|
Item/BRAND
|
Quantity
|
| 1 |
Chiller--CARRIER or HANZHONG
|
1 set |
| 2 |
Cooling tower--CARRIER
|
1 set |
| 3 |
Air-conditioner--CARRIER
|
1 set |
| 4 |
Suction blower--ALLWELL
|
1 set |
| 5 |
Spinning Heating System--YAN CHENG
|
1 set |
| 6 |
Calendar Heating System--YAN CHENG
|
1 set |
List of consumables
| S.N. |
Particular |
Specification |
Qty |
| 1 |
Air shaft |
|
3nos. |
| 2 |
Conveyor belt |
|
2nos. |
| 3 |
Pnumetic seal |
|
4nos. |
| 4 |
Teflone wire |
12mm dia |
50mtr |
| 5 |
Rectangular mesh |
180*30 mesh no. |
5pcs |
| 6 |
Filter(for candle filter)
|
|
5pcs |
| 7 |
Fuze |
2A,500V |
1 set |
| 8 |
solid state relay |
input-3-32VDC |
1nos. |
| |
|
Output-40-80A |
|
| |
|
load-480 VAC |
|
| 9 |
temperature sensor |
WZ-PT-100 |
1nos. |
| |
|
OD-170mm |
|
| |
|
ID-140mm |
|
| |
|
Thk-16mm |
|
| 10 |
pressure sensors |
PT-124,30Mpa,M22*1.5,10V |
1nos. |
| |
|
PT-492-20Mpa,15/46,0-20Mpa10vdc |
1nos. |
| 11 |
pressure indicator |
PW-806 |
1nos. |
| |
|
REX-F-900 |
1nos. |
| 12 |
Temperature controller |
CH-402 |
1nos. |
| |
|
CD-901 |
1nos. |
| 13 |
Hydraullic pressure Guage |
0-16 Mpa |
1nos. |
| 14 |
Contactors |
GSC1-0910 |
2nos. |
| |
|
GSC1-3210 |
1nos. |
| |
|
GSC1-5011 |
1nos. |
| 15 |
Encoder |
rotary model |
1nos. |
| |
|
OVWZ-15-2MHT |
|
| |
|
resolution-1500P/R-050-00 |
|
| 16 |
photoelectric switch |
E3F-DS-10Pi |
E3F-DS-10Pi |
1nos each |
| |
|
U-12to24VDC |
6-36VDC |
|
| |
|
I-200mA |
300mA |
|
| |
|
pnp-NU,Sn-10cm |
|
|
| |
|
LJ12A3-4-Z/BY |
|
|
| |
|
6-30VDC,200mA |
|
|
